Charged particle multi-beamlet lithography system with modulation device

ABSTRACT

A charged particle lithography system for transferring a pattern onto the surface of a target. The system comprises a beam generator for generating a plurality of charged particle beamlets, the plurality of beamlets defining a column, a beam stop array having a surface for blocking beamlets from reaching the target surface and an array of apertures in the surface for allowing the beamlets to reach the target surface, and a modulation device for modulating the beamlets to prevent one or more of the beamlets from reaching the target surface or allow one or more of the beamlets to reach the target surface, by deflecting or not deflecting the beamlets so that the beamlets are blocked or not blocked by the beam stop array.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The invention relates to a charged particle multi-beamlet lithographysystem for transferring a pattern onto the surface of a target using aplurality of beamlets. The invention further relates to a modulationdevice for use in a charged particle multi-beamlet lithography system,and to a method of manufacturing such a modulation device.

2. Description of the Related Art

Charged particle multi-beamlet lithography systems are known, forexample from U.S. Pat. No. 6,958,804. The system described in thispatent preferably uses a plurality of electron beamlets to transfer apattern to the target surface. The electron beamlets generated by aradiation source are modulated in a modulation device by electrostaticdeflection in accordance with pattern data. The modulated beamlets arethen transferred to the target surface. To enable high speed transfer ofthe pattern to the target surface, the pattern data for controlling theelectrostatic deflection are transferred at least partly using opticaltransmission using modulated light beams.

BRIEF SUMMARY OF THE INVENTION

The present invention provides a charged particle lithography system fortransferring a pattern onto the surface of a target. The systemcomprises a beam generator for generating a plurality of chargedparticle beamlets, the plurality of beamlets defining a column, a beamstop array having a surface for blocking beamlets from reaching thetarget surface and an array of apertures in the surface for allowing thebeamlets to reach the target surface, and a modulation device formodulating the beamlets to prevent one or more of the beamlets fromreaching the target surface or allow one or more of the beamlets toreach the target surface, by deflecting or not deflecting the beamletsso that the beamlets are blocked or not blocked by the beam stop array.The modulation device comprises a plurality of apertures arranged inarrays for letting the beamlets pass through the modulation device; aplurality of modulators arranged in arrays, each modulator provided withelectrodes extending on opposing sides of an aperture for generating avoltage difference across the aperture, and a plurality of lightsensitive elements arranged in arrays, for receiving modulated lightbeams and converting the light beams into electric signals for actuatingthe modulators, wherein the light sensitive elements are located withinthe column, wherein the modulation device is subdivided into a pluralityof alternating beam areas and non-beam areas, the arrays of modulatorsare located in the beam areas, and the arrays of light sensitiveelements are located in the non-beam areas and are in communication withthe modulators in an adjacent beam area.

The invention also provides in another aspect, a modulation device foruse in a charged particle lithography system for patterning a pluralityof charged particle beamlets in accordance with a pattern, the beamletsdefining a column, the modulation device serving to modulate thebeamlets to prevent one or more of the beamlets from reaching the targetsurface or allow one or more of the beamlets to reach the targetsurface, by deflecting or not deflecting the beamlets. The modulationdevice comprises a plurality of apertures arranged in arrays for lettingthe beamlets pass through the modulation device, a plurality ofmodulators arranged in arrays, each modulator provided with electrodesextending on opposing sides of an aperture for generating a voltagedifference across the aperture, and a plurality of light sensitiveelements arranged in arrays, for receiving modulated light beams andconverting the light beams into electric signals for actuating themodulators, wherein the light sensitive elements are located within thecolumn. The modulation device is subdivided into a plurality ofalternating beam areas and non-beam areas, the arrays of modulators arelocated in the beam areas, and the arrays of light sensitive elementsare located in the non-beam areas and are in communication with themodulators in an adjacent beam area.

The system or modulation device may have a plurality of the non-beamareas located within the beamlet column, where the charged particlebeamlets are arranged to intersect with the modulation device only inthe beam areas of the device. The modulators in a beam area arepreferably controlled by light sensitive elements arranged in non-beamareas located on more than one side of the beam area. The modulators inthe beam areas may be more densely packed together than the lightsensitive elements in the non-beam areas.

The beamlets may be arranged in groups and the modulators may bearranged in groups, each group of modulators for deflecting or notdeflecting one of the groups of beamlets, and wherein each group ofmodulators is located in a single one of the beam areas of themodulation device. Each group of beamlets may be arranged to converge ata common point. The common point of convergence for a group of beamletsmay be on the optical axis of the group of beamlets. The individualmodulators of each group of modulators may be rotated for deflection ofthe beamlets of a group of beamlets along radial lines extending fromthe point of convergence of the group of beamlets.

Each group of beamlets may be arranged to be directed towards a singleaperture in the beam stop array, and each group of modulators may bearranged in a rectangular array in one of the beam areas, and controlledby a single light sensitive element in an adjacent non-beam area.Alternatively, each group of modulators may be arranged in a radialarrangement around a centrally located axis of the corresponding groupsof beamlets.

The system or modulation device may have beam areas and the non-beamareas in the form of elongated slits. The slits may extend oversubstantially an entire width of the beamlet column, and the non-beamareas have a width larger than the beam areas. The orientation of theslits is either substantially transverse to a relative direction ofmovement of a wafer positioning system of the lithography system, orsubstantially parallel to a direction of scanning deflection of thebeamlets.

Each of the light sensitive elements may provide a signal forcontrolling a plurality of the modulators. The modulated light signalsreceived by the light sensitive elements may be multiplexed to provideinformation for controlling more than one modulator, and each lightsensitive element may communicate with a demultiplexer fordemultiplexing the received signal for control of a plurality ofmodulators. The demultiplexer for a corresponding light sensitiveelement is preferably located between the light sensitive element andthe beam area containing the modulators controlled by the signalreceived by the light sensitive element.

The modulation device preferably includes a plurality of memory elementslocated in the beam areas, each memory element storing a signal forcontrol of one of the modulators. The modulators may be arranged in atwo dimensional array, wherein the rows and columns are addressed bybit-lines and word-lines. Each of the light sensitive elements mayprovides a signal for controlling at least 25 modulators. The non-beamareas of the modulation device preferably have a greater structuralstrength than the beam areas.

In another aspect the invention also provides a method of transferring apattern on to a target surface using a charged particle lithographysystem in particular according to any of the preceding claims. Themethod comprises the steps of generating a plurality of beamletsdefining a column; modulating the beamlets by deflecting or notdeflecting the beamlets, for the purpose of completely or partlypreventing the beamlets from reaching the target surface, under controlof a control unit; and transferring the passed beamlets to the targetsurface. The modulating further comprises the steps of: opticallytransmitting data as modulated light beams carrying the pattern, tolight sensitive elements; converting the modulated light beams receivedby the light sensitive elements into electric signals; and actuating oneor more modulators, on the basis of the electrical signals, toselectively deflect the beamlets for blocking or not blocking thebeamlets from reaching the target surface, by means of deflection in anelectric field.

BRIEF DESCRIPTION OF THE DRAWINGS

Various aspects of the invention will be further explained withreference to embodiments shown in the drawings wherein:

FIG. 1 schematically shows a maskless lithography system that may beused in embodiments of the inventions;

FIG. 2 schematically shows the operation of an embodiment of the beamletblanker array in the lithography system of FIG. 1;

FIGS. 3A and 3B schematically show a top view of different arrangementsof electrodes within a beamlet blanker array;

FIG. 4 schematically shows a top view of another embodiment ofelectrodes within a beamlet blanker array;

FIG. 5 schematically shows a top view of a topographic arrangement ofcomponents that may be used in a beamlet blanker array according toembodiments of the invention;

FIG. 6 schematically shows a top view of a topographic arrangement withan addressable array of wordlines and bitlines that may be used inembodiments of the invention;

FIG. 7 schematically shows a cross-sectional view of a beamlet blankerarray according to an embodiment of the invention;

FIGS. 8A-8F schematically show a cross-sectional view of steps in themanufacturing of a portion of the beamlet blanker array of FIG. 7;

FIGS. 9A-9B schematically show a cross-sectional view of further stepsin the manufacturing of the blanker arrangement of FIG. 7;

FIG. 10 schematically shows a cross-sectional view of a blankerarrangement including a shield;

FIG. 11 schematically shows a cross-sectional view of another blankerarrangement including a shield;

FIG. 12 schematically shows a cross-sectional view of an embodiment ofthe blanker arrangement assembled with a beam protector; and

FIG. 13 schematically shows a cross-sectional view of an alternativeembodiment of the blanker arrangement assembled with a beam protector.

DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS

The following is a description of various embodiments of the invention,given by way of example only and with reference to the figures. Thefigures are not drawn to scale and merely intended for illustrativepurposes.

The expression “interconnect structure” as used in the context of thisapplication refers to a structure such as typically applied forintegrated circuits with critical dimensions of 0.25 μm or smaller. Itusually comprises from four up to ten levels of connection levels. Theindividual levels are mutually interconnected using verticalconnections, also referred to as vias. An interconnect as discussedbelow may comprise a portion residing within one or more connectionlevels as well as comprise portions corresponding to one or more vias.

FIG. 1 shows a simplified schematic drawing of an embodiment of acharged particle multi-beamlet lithography system 1. Such lithographysystem is for example described in U.S. Pat. Nos. 6,897,458 and6,958,804 and 7,084,414 and 7,129,502, which are assigned to theapplicant of the present application and which are hereby incorporatedby reference in their entirety.

Such lithography system 1 suitably comprises a beamlet generatorgenerating a plurality of beamlets, a beamlet modulator patterning thebeamlets to form modulated beamlets, and a beamlet projector forprojecting the modulated beamlets onto a surface of a target.

The beamlet generator typically comprises a source and at least one beamsplitter. The source in FIG. 1 is an electron source 3 arranged toproduce a substantially homogeneous, expanding electron beam 4. The beamenergy of the electron beam 4 is preferably maintained relatively low inthe range of about 1 to 10 keV. To achieve this, the accelerationvoltage is preferably low, and the electron source 3 may be kept at avoltage between about −1 to −10 kV with respect to the target at groundpotential, although other settings may also be used.

In FIG. 1, the electron beam 4 from the electron source 3 passes acollimator lens 5 for collimating the electron beam 4. The collimatorlens 5 may be any type of collimating optical system. Beforecollimation, the electron beam 4 may pass a double octopole (not shown).Subsequently, the electron beam 4 impinges on a beam splitter, in theembodiment of FIG. 1 an aperture array 6. The aperture array 6preferably comprises a plate having through-holes. The aperture array 6is arranged to block part of the beam 4. Additionally, the array 6allows a plurality of beamlets 7 to pass through so as to produce aplurality of parallel electron beamlets 7.

The lithography system 1 of FIG. 1 generates a large number of beamlets7, preferably about 10,000 to 1,000,000 beamlets, although it is ofcourse possible that more or less beamlets are generated. Note thatother known methods may also be used to generate collimated beamlets. Asecond aperture array may be added in the system, so as to createsubbeams from the electron beam 4 and to create electron beamlets 7 fromthe subbeam. This allows for manipulation of the subbeams furtherdownstream, which turns out beneficial for the system operation,particularly when the number of beamlets in the system is 5,000 or more.

The beamlet modulator, denoted in FIG. 1 as modulation system 8,typically comprises a beamlet blanker array 9 comprising an arrangementof a plurality of blankers, and a beamlet stop array 10. The blankersare capable of deflecting one or more of the electron beamlets 7. Inembodiments of the invention, the blankers are more specificallyelectrostatic deflectors provided with a first electrode, a secondelectrode and an aperture. The electrodes are then located on opposingsides of the aperture for generating an electric field across theaperture. Generally, the second electrode is a ground electrode, i.e. anelectrode connected to ground potential.

To focus the electron beamlets 7 within the plane of the blanker array 9the lithography system may further comprise a condenser lens array (notshown).

In the embodiment of FIG. 1, the beamlet stop array 10 comprises anarray of apertures for allowing beamlets to pass through. The beamletstop array 10, in its basic form, comprises a substrate provided withthrough-holes, typically round holes although other shapes may also beused. In some embodiments, the substrate of the beamlet stop array 10 isformed from a silicon wafer with a regularly spaced array ofthrough-holes, and may be coated with a surface layer of a metal toprevent surface charging. In some further embodiments, the metal is of atype that does not form a native-oxide skin, such as CrMo.

The beamlet blanker array 9 and the beamlet stop array 10 operatetogether to block or let pass the beamlets 7. In some embodiments, theapertures of the beamlet stop array 10 are aligned with the apertures ofthe electrostatic deflectors in the beamlet blanker array 9. If beamletblanker array 9 deflects a beamlet, it will not pass through thecorresponding aperture in the beamlet stop array 10. Instead the beamletwill be blocked by the substrate of beamlet block array 10. If beamletblanker array 9 does not deflect a beamlet, the beamlet will passthrough the corresponding aperture in the beamlet stop array 10. In somealternative embodiments, cooperation between the beamlet blanker array 9and the beamlet stop array 10 is such that deflection of a beamlet by adeflector in the blanker array 9 results in passage of the beamletthrough the corresponding aperture in the beamlet stop array 10, whilenon-deflection results in blockage by the substrate of the beamlet stoparray 10.

The modulation system 8 is arranged to add a pattern to the beamlets 7on the basis of input provided by a control unit 60. The control unit 60may comprise a data storage unit 61, a read out unit 62 and dataconverter 63. The control unit 60 may be located remote from the rest ofthe system, for instance outside the inner part of a clean room. Usingoptical fibers 64, modulated light beams 14 holding pattern data may betransmitted to a projector 65 which projects light from the ends offibers within a fiber array (schematically depicted as plate 15) intothe electron optical portion of the lithography system 1, schematicallydenoted by the dashed box and reference number 18.

In the embodiment of FIG. 1, the modulated light beams are projected onto the beamlet blanker array 9. More particularly, the modulated lightbeams 14 from optical fiber ends are projected on corresponding lightsensitive elements located on the beamlet blanker array 9. The lightsensitive elements may be arranged to convert the light signal into adifferent type of signal, for example an electric signal. A modulatedlight beam 14 carries a portion of the pattern data for controlling oneor more blankers that are coupled to a corresponding light sensitiveelement. Suitably, in order to project the light beams 14 ontocorresponding light sensitive elements optical elements such as aprojector 65 may be used. Additionally, to allow projection of the lightbeams 14 at a suitable incident angle, a mirror may be included, forexample suitably placed between a projector 65 and the beamlet blankerarray 9.

The projector 65 may be appropriately aligned with the plate 15 by aprojector positioning device 17 under control of the control unit 60. Asa result, the distance between the projector 65 and the light sensitiveelements within the beamlet blanker array 9 may vary as well.

In some embodiments, the light beams may, at least partially, betransferred from the plate towards the light sensitive elements by meansof an optical waveguide. The optical waveguide may guide the light to aposition very close to the light sensitive elements, suitably less thana centimeter, preferably in the order of a millimeter away. A shortdistance between an optical waveguide and a corresponding lightsensitive elements reduces light loss. On the other hand, the use ofplate 15 and a projector 65 located away from the space that may beoccupied by the charged particle beamlets has the advantage that thebeamlet disturbance is minimized, and the construction of the beamletblanker array 9 is less complex.

The modulated beamlets coming out of the beamlet modulator are projectedas a spot onto a target surface 13 of a target 24 by the beamletprojector. The beamlet projector typically comprises a scanningdeflector for scanning the modulated beamlets over the target surface 13and a projection lens system for focusing the modulated beamlets ontothe target surface 13. These components may be present within a singleend module.

Such end module is preferably constructed as an insertable, replaceableunit. The end module may thus comprise a deflector array 11, and aprojection lens arrangement 12. The insertable, replaceable unit mayalso include the beamlet stop array 10 as discussed above with referenceto the beamlet modulator. After leaving the end module, the beamlets 7impinge on a target surface 13 positioned at a target plane. Forlithography applications, the target usually comprises a wafer providedwith a charged-particle sensitive layer or resist layer.

The deflector array 11 may take the form of a scanning deflector arrayarranged to deflect each beamlet 7 that passed the beamlet stop array10. The deflector array 11 may comprise a plurality of electrostaticdeflectors enabling the application of relatively small drivingvoltages. Although the deflector array 11 is drawn upstream of theprojection lens arrangement 12, the deflector array 11 may also bepositioned between the projection lens arrangement 12 and the targetsurface 13.

The projection lens arrangement 12 is arranged to focus the beamlets 7,before or after deflection by the deflector array 11. Preferably, thefocusing results a geometric spot size of about 10 to 30 nanometers indiameter. In such preferred embodiment, the projection lens arrangement12 is preferably arranged to provide a demagnification of about 100 to500 times, most preferably as large as possible, e.g. in the range 300to 500 times. In this preferred embodiment, the projection lensarrangement 12 may be advantageously located close to the target surface13.

In some embodiments, a beam protector (not shown) may be located betweenthe target surface 13 and the projection lens arrangement 12. The beamprotector may be a foil or a plate provided with a plurality of suitablypositioned apertures. The beam protector is arranged to absorb thereleased resist particles before they can reach any of the sensitiveelements in the lithography system 1.

The projection lens arrangement 12 may thus ensure that the spot size ofa single pixel on the target surface 13 is correct, while the deflectorarray 11 may ensure by appropriate scanning operations that the positionof a pixel on the target surface 13 is correct on a microscale.Particularly, the operation of the deflector array 11 is such that apixel fits into a grid of pixels which ultimately constitutes thepattern on the target surface 13. It will be understood that themacroscale positioning of the pixel on the target surface 13 is suitablyenabled by a wafer positioning system present below the target 24.

Commonly, the target surface 13 comprises a resist film on top of asubstrate. Portions of the resist film will be chemically modified byapplication of the beamlets of charged particles, i.e. electrons. As aresult thereof, the irradiated portion of the film will be more or lesssoluble in a developer, resulting in a resist pattern on a wafer. Theresist pattern on the wafer can subsequently be transferred to anunderlying layer, i.e. by implementation, etching and/or depositionsteps as known in the art of semiconductor manufacturing. Evidently, ifthe irradiation is not uniform, the resist may not be developed in auniform manner, leading to mistakes in the pattern. High-qualityprojection is therefore relevant to obtain a lithography system thatprovides a reproducible result. No difference in irradiation ought toresult from deflection steps.

FIG. 2 schematically shows the operation of an embodiment of the beamletblanker array 9 in the lithography system of FIG. 1. In particular, FIG.2 schematically shows a cross-sectional view of a portion of a beamletmodulator comprising a beamlet blanker array 9 and beamlet stop array10. The beamlet blanker array 9 is provided with a plurality ofapertures 35. For sake of reference the target 24 has also beenindicated. The figure is not drawn to scale.

The shown portion of the beamlet modulator is arranged to modulate threebeamlets 7 a, 7 b, and 7 c. The beamlets 7 a, 7 b, 7 c may form part ofa single group of beamlets that may be generated from a beam originatingfrom a single source or from a single subbeam. The beamlet modulator ofFIG. 2 is arranged for converging groups of beamlets towards a commonpoint of convergence P for each group. This common point of convergenceP is preferably located on an optical axis O for the group of beamlets.

Considering the shown beamlets 7 a, 7 b, 7 c in FIG. 2, beamlets 7 a, 7c have an incident angle extending between the beamlet and the opticalaxis O. The orientation of beamlet 7 b is substantially parallel to theoptical axis. The direction of beamlet deflection to establish blockingof deflected beamlets by the substrate of the beamlet stop array 10 maybe different for each beamlet. Beamlet 7 a is blocked by deflectiontowards the left, i.e. towards the “−”-direction in FIG. 2, indicated bydashed line 7 a−. Beamlets 7 b, 7 c on the other hand are to bedeflected towards the right, i.e. towards the “+”-direction, toestablished blocking of the respective beamlets. These blockingdirections are indicated by dashed lines 7 b+ and 7 c+ respectively.Note that the choice of deflection direction may not be arbitrary. Forexample, for beamlet 7 a, dashed line 7 a+ shows that deflection ofbeamlet 7 a towards the right would result in passage through thebeamlet stop array 10. Therefore, deflection of beamlet 7 a along line 7a+would be inappropriate. On the other hand, deflection of beamlet 7 btowards the left, indicated by dashed line 7 b−, would be an option.

FIG. 3A schematically shows a top view of an arrangement of electrodeswithin a beamlet blanker array wherein the beamlet blanker array isarranged to converge groups of beamlets towards a common point ofconvergence. In this embodiment the beamlet blankers take the form ofelectrostatic modulators 30, each modulator 30 comprising a firstelectrode 32, a second electrode 34, and an aperture 35 extendingthrough the body of the beamlet blanker array. The electrodes 32, 34 arelocated on opposing sides of the aperture 35 for generating an electricfield across the aperture 35. The individual modulators 30 form a radialarrangement around a centrally located optical axis O. In the embodimentshown in FIG. 3A, both electrodes 32, 34 have a concave shape, whichmakes the shape of the electrodes 32, 34 conform to the cylindricalapertures 35. This cylindrical aperture shape is in itself suitable forpreventing the introduction of certain optical aberrations, such asastigmatism.

In this embodiment, the electrodes 32, 34 of the individual modulators30 are rotated, such that when deflected, the beamlets are stilldirected along lines converging to points of convergence on the opticalaxis. This deflection along radial lines extending from the optical axisturns out to be beneficial to prevent disturbance of other beamletsand/or any undesired passing of deflected beamlets through the beamletstop array 10. In particular if the lateral distances between beamletsand also between groups of beamlets are small in comparison to thevertical distance between the beamlet blanker array 9 and the beamletstop array 10, such disturbance and/or undesired passing can besignificant. Although FIG. 3A suggests an area without modulators 30 inthe vicinity of the optical axis O, that is not a necessary feature ofthis embodiment.

FIG. 3B shows an alternative arrangement of electrodes within a beamletblanker array wherein the beamlet blanker array is arranged to convergegroups of beamlets towards a common point of convergence. In thisarrangement the individual modulators 30 do again form a radialarrangement around a centrally located optical axis O. However, theindividual modulators 30 are not placed in concentric circles around theoptical axis, but in an array formed by columns and rows withorientations substantially perpendicular to each other. Simultaneously,the electrodes 32, 34 of the individual modulators 30 do have anorientation such that they can deflect beamlets along radial linesextending from the optical axis O.

In particular when the beamlets passing through an electrode arrangementas shown in FIGS. 3A and 3B are arranged to be directed towards a singleaperture within a beamlet stop array as shown in FIG. 2, the deflectiondirections are preferably such that beamlets that are to blocked by thebeamlet stop array are directed to blocking positions onto the beamletstop array that are substantially homogeneously spread around therespective beam stop aperture. By evenly spreading the blockingpositions of beamlets within a group of beamlets, degradation of thebeam stop array by impingement of charged particles is spread as evenlyas possible.

FIG. 4 schematically shows a top view of yet another embodiment ofelectrodes within a beamlet blanker array. In this embodiment, theelectrodes 32, 34 are again situated around apertures 35, but the secondelectrodes 34 of several modulators 30 are integrated into a singlestrip. The modulators 30 are arranged in rows. An isolation zone 39 issuitably present between a first row 37 of modulators 30 and a secondrow 38 of modulators 30. The isolation zone 39 is designed to preventundesired discharge.

In many applications the potential of the second electrode 34 is put atground potential, i.e. 0V. However, the potential shared by the secondelectrodes 34 of several modulators 30 may also be set at a differentpotential, for example a reference voltage of about 1 kV or about −1 kV.

FIG. 5 schematically shows a top view of a topographic arrangement ofcomponents that may be used in a beamlet blanker array 9 according toembodiments of the invention. The beamlet blanker array is divided intobeam areas 51 and non-beam areas 52. The beam areas 51 represent areasarranged to receive and modulate beamlets. The non-beam areas 52 areareas arranged to provide an area for components needed to support thecomponents within the beam areas 51.

Components being present within the beam areas 51 include the modulators30. The modulators 30 may take the form of electrostatic deflectors asdiscussed with reference to FIGS. 2-4.

Components within the non-beam areas 52 may include light sensitiveelements 40 arranged to receive modulated light signals, for example ina way as discussed with reference to FIG. 1. Suitable examples of lightsensitive elements 40 include but are not limited to photodiodes andphototransistors. The non-beam areas in the embodiment shown in FIG. 5further include demultiplexers 41. The light signals received by thelight sensitive elements 40 may be multiplexed signals to includeinformation for more than one modulator 30. Therefore, after receptionof the light signal by the light sensitive element 40, the light signalis transferred to a demultiplexer 41 where the signal is demultiplexed.After demultiplexing, the demultiplexed signals are forwarded to thecorrect modulators 30 via dedicated electrical connections 42.

As a result of the use of multiplexed light signals and an arrangementof light sensitive elements 40 and demultiplexers 41, the number oflight sensitive elements 40 is lower than the number of modulators 30.Having a limited number of light sensitive elements 40 enables reductionof the dimensions of the non-beam areas 52. The beam areas 51 may thenbe placed more closely together to increase the number of modulators 30per unit area in the blanker array. In comparison to the non-multiplexedembodiment, the lay-out of the beamlet blanker array would then be morecompact if the same number of modulators would be used. If thedimensions of the blanker array would remain substantially the same,more modulators could be used. Alternatively, instead of decreasing thesize of the non-beam areas 52 the use of the multiplexed embodimentcould enable the use of light sensitive elements 40 with a greater lightreceiving area. The use of a greater light receiving area per lightsensitive element 40 reduces the complexity of the optics needed todirect the light signals towards the correct light sensitive element 40and makes the light receiving structure more robust.

The modulators 30 may be suitably arranged in columns and rows to allowaddressing via wordlines 80 and bitlines 90 as shown in FIG. 6. Sucharraywise addressing reduces the number of connections extending fromthe demultiplexer 41 to the modulators 30. For example, in FIG. 6 only10 connection lines are present, while individual addressing wouldresult in 25 connection lines to address the 25 modulators 30. Suchreduction of connection lines improves the reliability of the beamletblanker array 9 as it becomes less susceptible to failure due to amalfunctioning connection between a demultiplexer 41 and a modulator 30.Furthermore, the connections may occupy less space if placed in sucharraywise addressing arrangement.

While the embodiment in FIG. 5 shows four deflectors 30 per lightsensitive element 40, and FIG. 6 shows 25 deflectors 30 per lightsensitive element 40, a ratio between deflectors 30 and light sensitiveelements 40 may be increased up to 100 or even more, for example 250.The advantage of the reduction of connections between demultiplexers 41and corresponding modulators 30 then becomes significant in that therobustness and reliability of the beamlet blanker array 9 improvesconsiderably.

Suitably, the demultiplexers 41 may be moved towards the beam-area 51 toshorten the connections with the respective modulators 30. This isparticularly useful when the distance between light sensitive elements40 and the deflectors 30 is relatively large, for example in the orderof 100 micrometer or more.

In order to ensure that the modulators 30 deflect a passing beamletduring a full deflection period, the beam area 51 may further includememory elements 95 coupled to respective modulators 30 for temporarilystoring a control signal dedicated for the respective modulator 30 for apredetermined period of time. The predetermined period of time maycorrespond to or be larger than the full deflection period to ensurethat the control signal is available for such entire deflection period.This arrangement allows the deflection step to be independent from thetransmission of control signals time wise. Furthermore, the transmissionof control signals may thus be done sequentially, whereas the deflectionof beamlets is performed simultaneously.

FIG. 7 schematically shows a cross-sectional view of a portion of abeamlet blanker array or modulation device according to an embodiment ofthe invention. Though not shown, it will be understood that the blankerarray extends in two dimensions (in a direction into and out from thepage in FIG. 7), for instance in accordance with the division of thebeamlet blanker array into beam areas and non-beam areas asschematically shown in FIG. 5.

The array 9 comprises a body comprising an interconnect structure 100.The interconnect structure 100 is provided with a plurality ofmodulators. The interconnect structure 100 provides different connectionlevels that enable connection of the modulators to one or more patterndata receiving elements, for example the light sensitive elements 40shown in FIGS. 5 and 6. The connection between a modulator and a patterndata receiving element is referred to as “interconnect”.

Each modulator comprises a first electrode 132, a second electrode 134,and an aperture 135 extending through the body. The electrodes 132, 134are located on opposing sides of the aperture 135 for generating anelectric field across the aperture 135. The electrodes 132, 134 areformed by conductive elements 110 at different levels of theinterconnect structure 100, where the conductive elements 110 areconnected with each other by one or more vias 120.

The interconnect structure 100 may be supported by a substrate 101, forexample a silicon substrate, for enhancing the structural integrity ofthe beamlet blanker array. The use of electrodes 132, 134 formed byconductive elements 110 at different levels connected by vias 120 hasthe advantage that the beamlet blanker array can be produced with knownsemiconductor techniques, for example techniques used inCMOS-technology, where CMOS stands for Complementary Metal-OxideSemiconductor. Furthermore, the use of conductive elements 110 atmultiple levels enables connection of modulators to pattern datareceiving elements such as the light sensitive elements describedearlier at different levels. For example, in an arrangement as shown inFIG. 6, wordlines may connect to the electrodes at a different levelwithin the interconnect structure than bitlines. Consequently, thedensity of connection lines per unit area of the beamlet blanker arraymay improve, which provides the opportunity to place the modulators at acloser pitch than would be possible if all connections were to belocated within the same level.

The top layer 140 of the body may be used to define a shield. The shieldmay be set at the same potential as the second electrode 134, which mayact as a ground electrode. The shield serves the purpose of preventingcross-talk between neighboring modulators.

As mentioned above, the interconnect structure 100 may use techniquestypically applied for integrated circuits with critical dimensions of0.25 μm or smaller. In some of these techniques, for example CMOS, thestructure usually comprises 4-10 levels for interconnection purposes.The individual levels are mutually interconnected using verticalinterconnect areas or vias. The layer thickness of an individual levelis typically about 1 μm. In a type of interconnect structure that can beused in embodiments of the invention, the interconnect structurecomprises copper (Cu) levels and Cu vias made using so-called dualdamascene technology. In another type of interconnect structure that maybe used, the interconnect structure comprises Aluminum (Al) levels andTungsten (W) vias. The materials being used may be optimized withalloying elements.

Additionally, as will be known to the skilled person, barrier layers maybe used. Such barrier layer is in particular useful in cases where Cu isused in the interconnect structure. Cu tends to migrate very easily andmay contaminate the structure. Al is less susceptible to migration dueto the formation of native oxide on an exposed Al-surface. However, thethickness of this native oxide layer is generally rather thin, and abarrier layer may be used to improve the performance of the interconnectstructure. A barrier layer may comprise materials selected from thegroup of materials consisting of TiN, TaN, and TiW. To obtain thedesired functionality, each of the levels within the interconnectstructure typically has its own different pattern. The top of theinterconnect structure may be covered with a passivation layer toprotect the interconnect structure against moisture and contamination.Bond pads for providing electrical contacts of the interconnectstructure with exterior elements may be defined in the most uppermetallization level or even on top of the passivation layer. The bondpads may be suitable for wire bonding or solder bumping. Furthermore,the top side of the interconnect structure may be suitably provided witha metallized surface to avoid local charging and attraction of chargedparticles, for example electrons.

Note that although the orientation shown in FIG. 7 may imply otherwise,the charged particle beamlets may pass through the apertures 135downwards as well as upwards. The actual orientation of the array 9 maydepend on available space and other constraints caused by othercomponents in the charged particle multi-beamlet lithography system.

FIGS. 8A-8F schematically show a cross-sectional view of steps in themanufacturing of the beamlet blanker array 9 of FIG. 7.

FIG. 8A shows a first stage in the manufacturing, which includesproviding a body comprising an interconnect structure 100. Theinterconnect structure comprises a stack of layers defining a stack oflevels 136, 137. Each level may include one or more layers. Layers usedfor making connections between structures within such layer are definedas being part of a metallization level 136. Layers arranged to enableconnections between different layers within the stack are defined asbeing part of a via level 137. The interconnect structure 100 isprovided with a plurality of modulators and interconnects at differentlevels within the interconnect structure. The interconnects enableconnection of the modulators to one or more pattern data receivingelements, for example the light sensitive elements 40 discussed withreference to FIG. 5.

The body generally includes a supporting substrate 101 for improving thestructural integrity and to provide further electrical switching andconnection capabilities. For this reason, active elements such astransistors, diodes and capacitors may be defined suitably within thesubstrate 101. The substrate 101 typically comprises silicon, orsilicon-on-insulator, or another modified silicon substrate, such asSiGe.

The substrate surface facing the interconnect structure may be coveredby a dielectric layer 105 for preventing diffusion into the substrate101. The dielectric layer 105 may in such case be provided with LOCOS(Local oxidation of Silicon) or STI (Shallow trench insulation), or anyother suitable technique known to a person skilled in the art.

On top of the substrate 101 and optional thermal oxide layer 105, themultilevel interconnect structure 100 is defined. The interconnectstructure 100 comprises multiple layers, typically arranged in such away that metallization levels 136 are coupled to each other by vialevels 137. In the different levels, conductive structures are presentin accordance with a predetermined pattern surrounded by insulatingmaterial 145. The conductive structures in a metallization level 136typically take the form of connecting structures, e.g. wires, while theconductive structures in a via level 137 typically take the form of aso-called contact hole or via.

The pattern of conductive material within the metallization levels andposition and number of vias correspond, at least at some locationswithin the interconnect structure, to the desired pattern of modulatorsto be formed. For this purpose, aperture areas 135 are kept free ofmetal structures and filled with insulating material 145. Additionally,conductive elements 110 are placed circumferentially around the aperturearea 135 within one or more metallization levels and suitably connectedto each other via vias 120 in the via levels.

The metal used in the metallization levels 136, for example forconductive elements 110, typically comprises Aluminum (Al).Additionally, or alternatively, the metal may comprise Copper (Cu). Atypical material used for the vias 120 is Bismuth (W) or Cu manufacturedin a so-called dual damascene manufacturing process. The insulatingmaterial 145 being used typically comprises silicon dioxide (SiO₂).

Although not shown, the interconnect structure 100 may be suitablycovered with a passivation layer for protecting the structure. For usein an application for charged particle lithography, such passivationlayer is preferably covered with a conductive coating to avoid anyundesired buildup of charge within the system.

The body can be manufactured using known semiconductor processingtechniques, for example techniques to produce a CMOS-chip. The use ofknown semiconductor processing techniques to provide a basic buildingblock of the beamlet blanker array significantly reduces the costs ofmanufacturing. Furthermore, the use of such body improves thereliability of the beamlet blanker array manufactured in accordance withthe process of manufacturing described below.

After providing the body, the interconnect structure 100 may be coveredby three layers, i.e. a first resist layer 151, an insulating layer 153,and a second resist layer 155. The end result after this step is shownin FIG. 8B.

The first resist layer 151 typically is a photo-resist layer. The secondresist layer 155 typically is an electron-beam resist layer. Theinsulating layer 153 typically comprises SiO₂. The resist layers 151,155 may be deposited by means of spinning The insulating layer 153 maybe deposited by sputtering.

The second resist layer 155 is then exposed in accordance with apattern, and subsequently developed to obtain the structure shown inFIG. 8C. Partial exposure in accordance with a pattern may be done withan electron beam pattern generator, where the second resist layer 155comprises an electron beam resist. Alternatively, in case the secondresist layer 155 would be a photo-resist, exposure by means of a patterncould be executed with a suitable light source in combination with amask as will be understood by a person skilled in the art.

The patterned second resist layer 155 is now used as an etch mask forthe insulating layer 153. The etched insulating layer 153 may then beused as an etch mask for etching the first resist layer 151. The etchingmay include inductively coupled plasma (ICP) etching using a suitableplasma, for example a fluorine plasma and/or an oxygen plasma. Duringthe etching of the first resist layer 151, the second resist layer 155may be consumed. The end result of the process steps described above isschematically shown in FIG. 8D.

Next, the first resist layer 151 is used as an etch mask for removal ofinsulating material. The etching may again include ICP etching in asuitable plasma, e.g. a fluorine plasma. A result of this etching stepis shown in FIG. 8E.

Subsequently, holes 160 are etched into the substrate 101, preferably byusing an anisotropic etching technique. A suitable etching technique isso-called Bosch-etching, in particular if the substrate is a siliconsubstrate. Bosch etching is method of anisotropic etching by cyclic etchand deposition steps in a plasma environment and described in moredetail with respect to the etching of silicon in German patent DE4241045and U.S. Pat. No. 5,501,893. Other materials such as GaAs, Ge, and SiGecan be etched in a similar way.

Additionally, a chemically selective etching technique may be used towiden the free space in the interconnect structure 100 by removinginsulating material while leaving the metal structures substantiallyintact. A suitable chemically selective etching technique includes wetetching. As a result of the widening of the free space within theinterconnect structure 100 the conductive elements 110 in the differentmetallization levels may be exposed, as well as one or more of the vias120 in the via levels. A result of the abovementioned etching steps isschematically shown in FIG. 8F.

Exposure of the conductive elements 110 in the metallization levels, andpreferably also at least one via 120 in the one or more via levelsimproves performance of the electrodes 132, 134 of the modulator. Theelectric field as provided by the electrodes 132, 134 across theaperture 135 may be more uniform. Furthermore, the removal of insulatingmaterial 145 that may face electron beamlets during use, preventscharging of this material during use by scattered charged particles suchas electrons. Charge buildup within apertures of the beamlet blankerarray tends to reduce performance over time and is therefore undesired.

Although the structure shown in FIG. 8E suggests that removal ofinsulating material 145 is needed to expose side faces of the conductiveelements 110, exposure of one or more of these side faces may alreadyhave been achieved in an earlier etching step.

Although not indicated in the Figures, at least the exposed surfaces ofthe conductive elements 110, and preferably also the one or more vias120 that are exposed to the inner volume of the aperture 135, may beprovided with a substantially inert conductive coating, e.g. a coatingof a material that does not or not substantially oxidize. Examples ofsuch coatings include but are not limited to coatings of CrMo, Au, andPt.

In order to depict the further processing steps, a cross-sectional viewof a larger portion of the beamlet blanker array is provided in FIGS.9A, 9B. In this case, the cross-sectional view includes three apertures135 as discussed with reference to FIGS. 8A-8F.

After the chemically selective step used to widen the free space withinthe interconnect structure 100 and the etching of holes 160 in thesubstrate 101, a large aperture 170 is formed into the semiconductorsubstrate 101 by etching from the side facing away from the interconnectstructure 100, i.e. the “backside”. For this etching a third resistlayer 157 is selectively deposited on the backside of the substrate 101(see FIG. 9A). The third resist layer 157 is then used as an etch maskfor the etching which leads to the result shown in FIG. 9B. Subsequentremoval of the third resist layer 157 would lead to the beamlet blankerarray portion shown in FIG. 7. For the backside etching use can be madeof dry etching, for example reactive ion etching (RIE), or wet etchingas known to a skilled person in the art.

Note that the step of chemically selective removal of insulatingmaterial so as to expose conductive material to the aperture is notnecessarily performed after etching one or more holes 160 in thesemiconductor substrate 101, but may also be applied after theback-etching step discussed with reference to FIGS. 9A, 9B.

Furthermore, although the back-etching step discussed with reference toFIGS. 9A, 9B creates an aperture from the backside with dimensionssufficient to define through holes through the entire structure for morethan one modulator, it is to be understood that such back-etch aperturemay be arranged per modulator as well. The advantage of using a singlebackside aperture for multiple modulators is that it simplifiesmanufacturing due to a lower complexity of the mask being used in thebackside etching step, and lower alignment requirements.

FIG. 10 shows a simplified, cross-sectional view of another portion ofthe beamlet blanker array. In particular, FIG. 10 schematically depictsa portion of the beamlet blanker array comprising a light sensitiveelement. In the shown embodiment the light sensitive element comprises adiode 241 having a first and second zone 241P, 241N and a junction 242between those zones 241N, 241P. An antireflection coating 243 is presenton top of the diode 241. Such antireflection coating 243 is arranged toprevent reduction of light intensity due to reflections.

In the shown embodiment, the interconnect structure 100 has been removedon top of the diode 241 to create a cavity 250. Such removal can beperformed by etching after completion of the interconnect structure 100.Alternatively, the cavity 250 may be created during the etching stepcarried out to obtain the structure shown in FIG. 8E. The antireflectioncoating 243 may be deposited before creation of the cavity 250. Bychoosing a selective etchant and/or provided the coating with a suitableand optically transparent etch stop layer, the coating 243 will not beremoved in an etching step. Alternatively, the antireflection coating243 may be deposited later, i.e. after creation of the cavity 250.

As shown in the embodiment of FIG. 10, an additional electricallyconductive layer 260 may be added to the interconnect structure 100.Such additional interconnect layer 260 may serve as a so-calledredistribution layer and/or a bump metallization layer as will be knownto a person skilled in the art of chip scale packaging. In someembodiments, the additional interconnect layer 260 comprises twosublayers, i.e. a bottom passivation layer and a top conductive layer.The passivation layer is arranged to protect the interconnect structure100 against damages caused by exterior influences, for example furthermechanical handling of the body during manufacturing. The top conductivelayer may be used to enable conductive connections with otherstructures. Furthermore, in particular when the top conductive layer issputtered on top of the body after all processing steps, the topconductive layer may cover insulating particles that are roaming throughthe system. The coverage of such insulating particles reduces the numberof stray field sources within the system.

In another suitable implementation, a first and a second border area247, 248 are present laterally between the photodiode 41 and theinterconnect structure 100. The first border area 247 is herein presentat a side towards the not-shown deflector. The first border area 247 isherein smaller than the second border area 248. This embodiment allowsfor a transmission of light beam with incident angles somewhat smallerthan exactly 90 degrees.

The provision of the light sensitive element within a cavity 250 asshown in FIG. 10 is particularly suitable for light sensitive elementswith a diameter that is smaller or comparable to the height of thecavity 250. In this case, the side faces of the cavity 250 effectivelyblock an electric field originating from the light sensitive element,and particularly the antireflection coating 243. This field is due tocollection of scattered charge particles. The tangent of angle β isequal to the ratio of diameter and height of the cavity. Suitably, theangle β is larger than about 45 degrees, more suitably larger than about60 degrees.

If a light sensitive element starts to act as a source of chargedparticles this may disturb a clean passage of one or more proximatebeamlets (not shown in FIG. 10). Leaving out the antireflection coating243 may reduce this undesired effect. The antireflection coating 243 isgenerally made of or predominantly comprises an insulating material, inwhich scattered charged particles may be collected relatively easily.However, leaving out the antireflection coating 243 would reduce theefficiency of light incoupling. In particular if the amount of data tobe optically transmitted is designed to be large—it may be in the orderof 100 MBit/s per deflector—light incoupling efficiency is important. Ahigh efficiency enables the transmission of light beams that aremodulated with a high frequency, for instance at a frequency above 10MHz, preferably above 100 MHz and suitably above 1 GHz.

In the embodiment shown in FIG. 10, an optically transparent,electrically conductive coating 270 is present on top of theantireflection coating to act as a beam protector. Such coating 270 maybe used instead or in addition to other embodiments of beam protectorssome of which will be described hereafter. The provision of theconductive coating 270 within the cavity 250 can be done in ways knownto a person skilled in the art. For example, one may pattern theantireflection coating 243 and the conductive coating 270 in a singlestep. Alternatively, the conductive coating 270 may be provided with asuitable printing process. The conductive coating 270 may comprisematerials selected from the group of materials consisting ofindium-tin-oxide (ITO), and a conductive polymer, such aspoly-3,4-ethylenedioxythiophene (PEDOT), combined with a polyacid.

The diode 241 shown in FIG. 10 typically is a diode formed in thesupporting substrate 101 by suitable doping to obtain the doped regions241P, 241N. Typically, the substrate 101 predominantly contains silicon,and the diode 241 is referred to as a silicon diode. The reaction timeof silicon diodes may be too slow for some applications that are in needof high-speed operations. Therefore, in particular for higher speedapplications, Ge-diodes are preferably used. The Ge-diodes do not haveto be integrated in the supporting substrate 101. Instead, they may beformed by bonding a Ge-plate on top of the interconnect structure 100,for example by using anodic bonding. The bonding may be executed bydepositing an intermediate insulating layer, for example a silicondioxide layer, on top of the interconnect structure 100 followed by asuitable polishing step to obtain a substantially flat surface. Thesubstantially flat surface then serves the purpose of receiving theGe-plate for bonding. After bonding the Ge-plate, the plate can besuitably patterned to obtain diodes, hereinafter referred to asGe-diodes, at predetermined locations. Note that Ge-diodes formed inthis way are not residing in a cavity 250 as is the case for theSi-diode 241 in FIG. 10. Electric fields originating from the Ge-diodesare therefore not substantially blocked by the interconnect structure100. For these embodiments, the use of a beam protector may bedesirable. Embodiments of such a beam protector will be described withreference to FIGS. 11, 12 and 13.

As mentioned earlier, embodiments of the structure may be provided witha beam protector. Such beam protector may take the form of a plateassemble substantially parallel to the substrate 101 of the beamletblanker array 9. Alternatively, it may be embodied as a side wallextending from such plate. Different embodiments of beam protectors willbe discussed with reference to FIGS. 11-13.

FIG. 11 shows a further embodiment of the structure shown in FIG. 10. Inthe embodiment of FIG. 11, a body 280 is assembled to the interconnectstructure 100. Use is made of solder balls 275 for the assembly. Thesolder balls 275 extend through a passivation layer 265 commonly used inIC manufacturing. The body 280 is suitably used as a beam protector, soas to block the electric field originating from the light sensitiveelement. An exemplary orientation of field lines 290 representing suchelectric field is shown in FIG. 11 as well.

FIG. 12 shows a schematic cross-sectional view of a beamlet blankerarray 309 with beam protector 300. The beamlet blanker array 309 may besubdivided into beam areas and non-beam areas, as schematically shown inFIG. 5. The non-beam areas herein comprise a plurality of lightsensitive elements 340 arranged to receive light beams 317. The beamareas include a plurality of mutually adjacent deflectors 330. The lightbeams 317, indicated herein with dashed-dotted arrows have an incidentangle of approximately 90 degrees. Note that this is not essential.

The embodiment of the beam protector 300 shown in FIG. 12 includes asubstrate 310 provided with side walls 320 extending thereon. The sidewalls 320 are located on the substrate 310 adjacent to an aperture 335with is aligned with the trajectories of the beamlets 307. Note thatalthough the beamlets 307 in FIG. 12 pass the beamlet array 309perpendicularly, this is not essential.

The side walls 320 are suitably made of conductive material. In someembodiments, a side wall 320 is arranged circumferentially around anaperture 335. In some other embodiments, a side wall 320 is arrangedcircumferentially around a lateral area defined by the one or more lightsensitive elements 340. In such case, a structure of side walls 320 maybe provided, including a side wall extending around the lateral area oflight sensitive elements and a side wall extending around the aperture335.

FIG. 13 shows yet another embodiment of a beamlet blanker arrangement309 with a beam protector 300. The beamlet blanker arrangement 309 ofthis embodiment comprises a first substrate 400 and a second substrate410. The deflectors 330 are defined on the first substrate 400. Thelight sensitive elements 340 are defined at a surface of the secondsubstrate 410. Solder balls 420 or other types of connectors providemechanical connections from the first substrate 400 to the secondsubstrate 410 and electrical connections between the light sensitiveelements 340 and the deflectors 330, and/or any intermediate circuitry.Light beams 317 arrive now at the light sensitive elements 340 from anopposite direction, e.g. the top side of the column. Thereto, radiationapertures 435 are present in the first substrate 400. A beam protector300 is embodied as a side wall extending circumferentially around theplurality of light sensitive elements 340.

The invention has been described by reference to certain embodimentsdiscussed above. It will be recognized that these embodiments aresusceptible to various modifications and alternative forms well known tothose of skill in the art without departing from the spirit and scope ofthe invention. Accordingly, although specific embodiments have beendescribed, these are examples only and are not limiting upon the scopeof the invention, which is defined in the accompanying claims.

The invention claimed is:
 1. A charged particle lithography system fortransferring a pattern onto the surface of a target, comprising: a beamgenerator for generating a plurality of charged particle beamlets, theplurality of beamlets defining a column; a beam stop array having asurface for blocking beamlets from reaching the target surface and anarray of apertures in the surface for allowing the beamlets to reach thetarget surface; and a modulation device for modulating the beamlets toprevent one or more of the beamlets from reaching the target surface orallow one or more of the beamlets to reach the target surface, bydeflecting or not deflecting the beamlets so that the beamlets areblocked or not blocked by the beam stop array, the modulation devicecomprising: a plurality of apertures arranged in arrays for letting thebeamlets pass through the modulation device; a plurality of modulatorsarranged in arrays, each modulator provided with electrodes extending onopposing sides of an aperture for generating a voltage difference acrossthe aperture; and a plurality of light sensitive elements arranged inarrays, for receiving modulated light beams and converting the lightbeams into electric signals for actuating the modulators, wherein thelight sensitive elements are located within the column; wherein themodulation device is subdivided into a plurality of alternating beamareas and non-beam areas, the arrays of modulators are located in thebeam areas, and the arrays of light sensitive elements are located inthe non-beam areas and are in communication with the modulators in anadjacent beam area.
 2. The system according to claim 1, wherein aplurality of the non-beam areas are located within the beamlet column,and the charged particle beamlets are arranged to intersect with themodulation device only in the beam areas of the device.
 3. The systemaccording to claim 1, wherein the modulators in a beam area arecontrolled by light sensitive elements arranged in non-beam areaslocated on more than one side of the beam area.
 4. The system accordingto claim 1, wherein the modulators in the beam areas are more denselypacked together than the light sensitive elements in the non-beam areas.5. The system according to any claim 1, wherein the beamlets arearranged in groups and the modulators are arranged in groups, each groupof modulators for deflecting or not deflecting one of the groups ofbeamlets, and wherein each group of modulators is located in a singleone of the beam areas of the modulation device.
 6. The system accordingto claim 5, wherein each group of beamlets is arranged to converge at acommon point.
 7. The system according to claim 6, wherein the commonpoint of convergence for a group of beamlets is on the optical axis ofthe group of beamlets.
 8. The system according to claim 6, wherein theindividual modulators of each group of modulators are rotated fordeflection of the beamlets of a group of beamlets along radial linesextending from the point of convergence of the group of beamlets.
 9. Thesystem according to claim 5, wherein each group of beamlets is arrangedto be directed towards a single aperture in the beam stop array.
 10. Thesystem according to claim 5, wherein each group of modulators isarranged in a rectangular array in one of the beam areas, and iscontrolled by a single light sensitive element in an adjacent non-beamarea.
 11. The system according to claim 5, wherein each group ofmodulators is arranged in a radial arrangement around a centrallylocated axis of the corresponding groups of beamlets.
 12. The systemaccording to claim 1, wherein the beam areas and the non-beam areas arein the form of elongated slits.
 13. The system according to claim 12,wherein the slits extend over substantially an entire width of thebeamlet column.
 14. The system according to claim 12, wherein thenon-beam areas have a width larger than the beam areas.
 15. The systemaccording to any claim 12, wherein the orientation of the slits iseither substantially transverse to a relative direction of movement of awafer positioning system of the lithography system, or substantiallyparallel to a direction of scanning deflection of the beamlets.
 16. Thesystem according to claim 1, wherein each of the light sensitiveelements provides a signal for controlling a plurality of themodulators.
 17. The system according to claim 16, wherein the modulatedlight signals received by the light sensitive elements are multiplexedto provide information for controlling more than one modulator, andwherein each light sensitive element communicates with a demultiplexerfor demultiplexing the received signal for control of a plurality ofmodulators.
 18. The system according to claim 17, wherein thedemultiplexer for a corresponding light sensitive element is locatedbetween the light sensitive element and the beam area containing themodulators controlled by the signal received by the light sensitiveelement.
 19. The system according to claim 16, wherein the modulationdevice includes a plurality of memory elements located in the beamareas, each memory element storing a signal for control of one of themodulators.
 20. The system according to claim 16, wherein the modulatorsare arranged in a two dimensional array, and wherein the rows andcolumns are addressed by bit-lines and word-lines.
 21. The systemaccording to claim 16, wherein each of the light sensitive elementsprovides a signal for controlling at least 25 modulators.
 22. The systemaccording to claim 1, wherein the non-beam areas of the modulationdevice have a greater structural strength than the beam areas.
 23. Amodulation device for use in a charged particle lithography system forpatterning a plurality of charged particle beamlets in accordance with apattern, the beamlets defining a column, the modulation device servingto modulate the beamlets to prevent one or more of the beamlets fromreaching the target surface or allow one or more of the beamlets toreach the target surface, by deflecting or not deflecting the beamlets,the modulation device comprising: a plurality of apertures arranged inarrays for letting the beamlets pass through the modulation device; aplurality of modulators arranged in arrays, each modulator provided withelectrodes extending on opposing sides of an aperture for generating avoltage difference across the aperture; and a plurality of lightsensitive elements arranged in arrays, for receiving modulated lightbeams and converting the light beams into electric signals for actuatingthe modulators, wherein the light sensitive elements are located withinthe column; wherein the modulation device is subdivided into a pluralityof alternating beam areas and non-beam areas, the arrays of modulatorsare located in the beam areas, and the arrays of light sensitiveelements are located in the non-beam areas and are in communication withthe modulators in an adjacent beam area.
 24. A method of transferring apattern on to a target surface using a charged particle lithographysystem in particular according to any of the preceding claims,comprising the steps of: generating a plurality of beamlets defining acolumn; modulating the beamlets by deflecting or not deflecting thebeamlets, for the purpose of completely or partly preventing thebeamlets from reaching the target surface, under control of a controlunit; transferring the passed beamlets to the target surface; whereinthe modulating further comprises the steps of: optically transmittingdata as modulated light beams carrying the pattern, to light sensitiveelements; converting the modulated light beams received by the lightsensitive elements into electric signals; actuating one or moremodulators, on the basis of the electrical signals, to selectivelydeflect the beamlets for blocking or not blocking the beamlets fromreaching the target surface, by means of deflection in an electricfield.